User Manual
(Click on any of the contents to navigate automatically)
1. Select type of business

In the 1st step of the form, the user selects the type of business he is interested in.
Two options are available.
The first concerns processing businesses and the second concerns animal breeding businesses.


Suppose that the user selects the business type "Animal breeding":

2. Select business

After making his selection, the user is transferred to the second step of the form, in which he is asked to select the animal breeding business he is interested in (e.g. poultry, pigs, cattle, etc.):


If the user changes his/her mind and wants to go back and select a different type of businesses, he/she can do so by clicking the "Previous" button. In this case, the user will have to choose between different types of processing businesses (eg olive oil production, milk cheese making, etc.):


Suppose the user chooses the Sheep and Goat breeding business:

3. Input data from the user

After his or her selection, the user is transferred to the third step of the form in which he/she is asked to fill in the following data:

(a) Number of animals
(b) Produced quantities of waste
(c) Business operating days.


Let's say that the user inputs that he has 55 Goats and Sheep from which 35 m3 of waste are produced daily and this business operated for 42 days:



The number entered by the user that refers to the number of animals, must be ≥ 0
The number entered by the user that refers to the product's waste quantities must be ≥ 0
The number entered by the user that refers to the operating days of the business, must be ≥ 0 and ≤ 365

4. Results

After the user presses the calculation button for the data he provided, he is transferred to the 4th step of the form where he can see the results based on the choices he made. If the user wishes to start over from the beginning filling out the form then he can press the button "Restart"

5. Calculations of results

5.1 Calculation of biogas production potential:

The biogas production potential for the considered waste is calculated from the equation below:

QBG-d = QW-d * Y(BG/W)

Where:

QBG-d -> the daily biogas production (m3 biogas/day) (calculated by the application)
QW-d -> the daily amount of waste (m3 waste/day) (to be filled in by the user)
Y(BG/W) -> the biogas recovery factor of the considered waste (m3 biogas / m3 waste) (chosen by the application)

For the case of the biogas recovery factor (Y(BG/W)) the application takes into account the following data:


Type of business -> "Breeding animals"
Business Biogas recovery factor
Sheep and Goats 150 m3/tn waste
Poultry 200 m3/tn waste
Pork 6 m3/m3 waste
Dairy Cattle 20 m3/m3 waste
Beef Cattle 50 m3/tn waste

Type of business -> "Processing"
Business Biogas recovery factor
Olive oil production 70 m3/tn waste
Milk cheese making 30 m3/m3 waste
Flour mill products 800 m3/tn waste
Meat Processing 80 m3/tn waste


5.2 CO2 emission reduction calculation:

The annual reduction of CO2 emissions from the utilization of the produced biogas as substitute for conventional fossil fuels can be calculated from the equation:

GHG(kgCO2/year) = 1.87 * Q BG-year * CH4 * T

Where

GHG = annual amounts of CO2 avoided (kg/year) (calculated by the application)
QBG-d = the annual amount of biogas produced (m3/year) (calculated by the application)
CH4 = the percentage of methane in the biogas (%) (chosen by the application)
T = the annual number of operating days of the installation (to be filled in by the user)

The percentage of biogas to methane for the examined wastes is shown in the below tables:



Type of business -> "Animal breeding"
Business Percentage of methane in biogas (%)
Sheep and Goats 55%
Poultry 60%
Pork 55%
Dairy Cattle 60%
Beef Cattle 55%

Type of business -> "Processing"
Business Percentage of methane in biogas (%)
Olive Oil Production 65%
Milk Cheese making 50%
Flour Mill Products 60%
Meat Processing 70%


5.3 Calculation of construction cost:

The construction cost of the biogas production facility is calculated from the equation:

CAPEX = a * VDG

VDG = QBG-d / 1.35
a= -40*ln(VDG ) + 1000

Where:

CAPEX -> manufacturing cost (€)
VDG -> the volume of the anaerobic digestion tank (m3 ) (calculated by the application)
QBG-d -> the daily biogas production (m3/day) (calculated by the application)
a -> the coefficient of unit construction cost of the installation (€/m3 ) (the calculated by the application)


5.4 Calculation of electricity consumption costs:

The annual cost of electricity consumption by the facility under consideration is calculated from the equation:

OPEX electr (€/year) = 20*(kW)*(T)*(C)

kW = [-0.008*ln(V DG ) + 0.082]*V DG
VDG = QBG-d / 1.35

Where:

OPEX electr -> the annual cost of electricity consumption (€/year)
kW -> the installed power of the mechanical equipment (kW)
C -> the cost of electricity (= 0.15 € / kWh-el) (it is chosen by the application or the user)
T -> the number of days of operation of the facility (to be filled in by the user)
VDG -> the volume of the anaerobic digestion tank (m3) (calculated by the application)
QBG-d -> the daily biogas production (m3/day) (calculated by the application)


5.5 Calculation of mechanical equipment maintenance costs:

The annual maintenance cost of the installed mechanical equipment (OPEX mech, €) can be calculated from the equation:

OPEX mech (€/year) = -0.0046*(VDG ) 2 + 27.5*VDG - 34.8

VDG = QBG-d / 1.35

Where:

OPEX mech -> the annual maintenance cost of mechanical equipment (€/year)
VDG -> the volume of the anaerobic digestion tank (m3 ) (calculated by the application)
QBG-d -> the daily biogas production (m3/day) (calculated by the application)


5.6 Calculation of the cost of checking if the operation is good:

The annual cost of checking the good operation of the installation can be calculated from the equation:

OPEX monitor (€/year) = 1800*ln(VDG) – 5300

VDG = QBG-d / 1.35


Where:

OPEX monitor -> the annual cost of checking the good operation of the installation (€/year)
VDG -> the volume of the anaerobic digestion tank (m3 ) (calculated by the application)
QBG-d -> the daily biogas production (m3/day) (calculated by the application)


5.7 Calculation of Staff annual costs:

The annual cost of Staff fees for the operation of the facility is calculated from the equation:

OPEX labor (€/year) = 10 000 ln(V DG ) – 50 000

VDG = QBG-d / 1.35

Where:

OPEX labor -> annual cost of Staff fees (€/year)
VDG -> the volume of the anaerobic digestion tank (m3 ) (calculated by the application)

If VDG < 300 m3 then OPEX labor = 0



5.8 Operating cost calculation:

The total annual operating cost of the business is calculated from the equation:

OPEX total (€/year) = OPEX electr + OPEX mech + OPEX monitor + OPEX labor

Where:

OPEX electr -> the annual cost of electricity consumption (€/year)
OPEX mech -> the annual maintenance cost of mechanical equipment (€/year)
OPEX monitor -> the annual cost of checking the good operation of the installation (€/year)
OPEX labor -> annual cost of Staff fees (€/year)